Aerolite has launched a cabin suitcase specifically designed to meet the strict hand luggage dimensions of budget airlines Ryanair and Wizz Air, potentially saving travellers up to €50 per flight in baggage fees. The suitcase measures 40x20x25 cm, fitting exactly within the personal item size limits of both carriers.
How the Aerolite Suitcase Meets Airline Requirements
Ryanair and Wizz Air enforce strict hand luggage policies, allowing only one small personal bag that fits under the seat unless passengers pay extra for larger cabin bags. Ryanair's permitted dimensions are 40x20x25 cm, while Wizz Air allows 40x30x20 cm. The Aerolite suitcase adheres to these exact measurements, ensuring passengers avoid additional fees that can range from €10 to €50 per flight depending on the airline and booking time.
According to Aerolite, the suitcase is made from lightweight, durable materials and features a telescopic handle and smooth-rolling wheels, making it easy to manoeuvre through airports. It weighs only 1.5 kg, allowing travellers to maximise their packing capacity without exceeding weight limits.
Potential Savings for Frequent Flyers
For frequent travellers on Ryanair and Wizz Air, the savings can be substantial. A family of four taking two return flights per year could save up to €400 annually by using the Aerolite suitcase instead of paying for priority boarding or checked baggage. The suitcase is priced at around £39.99, making it a cost-effective investment for budget-conscious travellers.
A spokesperson for Aerolite said: “We designed this suitcase to solve a common problem for budget airline passengers. Many travellers are caught out by strict size restrictions and end up paying hefty fees at the gate. Our suitcase takes the guesswork out of packing.”
Design and Features
The Aerolite cabin suitcase comes in a range of colours and includes a front pocket for easy access to travel documents, a laptop compartment, and compression straps inside to secure belongings. The hard-shell exterior protects contents from bumps and impacts, while the TSA-approved combination lock provides security for international travel.
The suitcase has already received positive reviews from travellers on social media, with many praising its ability to fit perfectly into Ryanair and Wizz Air sizers—the metal cages used to check bag dimensions at the gate. One reviewer noted that the suitcase “fits like a glove” and “saved me £25 on my last flight.”
Comparison with Other Cabin Bags
While many cabin bags on the market claim to meet budget airline requirements, the Aerolite suitcase is specifically engineered to the exact dimensions, reducing the risk of being forced to check the bag at the gate. Other popular options, such as the Cabin Max and IT Luggage brands, also offer bags within the 40x20x25 cm range, but the Aerolite’s lightweight design and lower price point make it a competitive choice.
Ryanair and Wizz Air have both tightened their baggage policies in recent years, with Ryanair introducing a €10 priority boarding fee that allows a larger cabin bag in addition to the small personal item. Wizz Air charges between €10 and €30 for a larger cabin bag, depending on the route and booking time.
Where to Buy
The Aerolite cabin suitcase is available for purchase on the company’s website and through select online retailers. Delivery options include standard and express shipping, with costs varying by location. The company offers a 30-day money-back guarantee and a two-year warranty on manufacturing defects.
As air travel continues to recover post-pandemic, budget airlines remain popular for short-haul flights across Europe. Travellers looking to save money on baggage fees may find the Aerolite suitcase a practical solution.



